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Index to Motion Control Component Manufacturers with Components on the Motion Control Buyers Guide,
"The Motion Control Newsletter"



JVL MAC Motors - Now in 400W Version!

JVL now introduces a MAC400 integrated motor for the medium power range!.

JVL 400 Watt Motor

Birkerød, Denmark and Morrow, OH (USA) -- In recent years, integrated brushless servo motors from JVL have achieved a very high reputation throughout the world for their ingenious design. The existing range of 50 to 141W and 800W motors has now been supplemented with the introduction of a mid-range 400W model offering 1.3 Nm up to 3000rpm and shortly up to 1200W for highly dynamic applications.

All of these motors are small, compact, and easy to install and set up. The driver, controller, encoder and Hall sensor are all integrated within the motor in a robust, splash-proof housing. The basic motors offer the following standard features:



  • Operating commands from PC/PLC via RS232/422/485

  • Pulse/Direction or quadrature inputs for electronic gearing

  • A+B encoder output

  • Velocity and torque control, either controlled digitally or via ±12bit, ±10V inputs

  • Positioning via digital interface

  • Software-controlled end-of-travel stops

  • Selection of acceleration, maximum velocity, torque, etc.

  • 6th-order servo filter

  • Sine commutation with 2048 PPR encoder. (8196 pulses/revolution.)

  • Alarm and ”in position” outputs

  • 3 inputs and 3 outputs for High Speed start/stop and capture applications

  • Internal Power Dump

In addition, the JVL integrated MAC motors utilize a unique modular concept. Plug-in expansion modules adapt the motor to the application. You can choose connector type, e.g. D-Sub, cable glands or M12 connectors, and you can freely choose between Profibus, DeviceNet, CANopen or nano-PLC control. High-speed and wireless modules further add to the possibilities. This means MAC motors provide you with opportunities unmatched by any other motor on the market. Also equally important, you only pay for what you need. Moreover, if the feature you require is not available, we offer to develop your own customised module.

The new MAC400 provides all of the same features as the larger MAC800 model and in addition offers:

  • Absolute multiturn encoder (Q2 2009)

  • Prepared for PowerLink; EtherCAT; Ethernet/IP; ProfiNet and SERCOS

  • Even lower cost due to newest technology and production techniques

  • Improved 2-channel power dump circuit

  • 2 RS422 channels for encoder in/output and SSI encoder, etc.

  • 6 IO for capture of position; interrupt, counters, enable, timer and PLC functions

  • High-speed serial interface

  • Plugable power connectors

  • Natural cooling, no fan

Among the many well-known advantages of using an integrated motor like the MAC motor, the following can be mentioned:

  • Simple installation. No cables between motor and driver

  • EMC safe. Switching noise remains within motor

  • Compact. Does not take space in cabinet

  • 24VDC for control circuits

  • Option for built-in brake

  • All MAC motors use the same expansion modules

  • CE approved/MAC800 UL recognised, pending for MAC400

  • Built-in 115/130VAC mains supply in MAC400 and MAC800

  • Low price

The new MAC400 model has been developed because of customer requests for a mid-range solution in the highly successful MAC series. The MAC400 fully lives up to the strict requirements JVL put on all the MAC motors regarding performance, versatility and reliability.

United States: Further information can be obtained from:

JVL International • Att: Mike Fisher • Motion & Control Sales Ltd.

8610 Morrow-Rossburg Rd • Morrow • OH 45152-9444

E-mail: mfisher@jvlusa.com • Tel.: 513/877-3134 •Tel.: 513/282-0888 (Tech Support Line) • Fax: 513/877-2471• www.jvlusa.com

All Other Countries: Further information can be obtained from:

JVL Industri Elektronik A/S

Blorkken 42, DK 3460, Birkerød, Denmark

E-mail: jvj@jvl.dk Tel.: +45 4582 4440 ; Fax.: +45 4582 5550 ; jvl.dk


New in USA!

Integrated Stepper Motors - QuickStep, from JVL!.

JVL Integrated Stepper Motor

Birkerød, Denmark and Morrow, OH (USA) -- Since the introduction of the integrated AC servo motor -- the MAC there has been a great deal of interest in these motors. This is because the benefits of integrating the driver and the controller in the motor unit are numerous.

QuickStep is a new series of integrated stepper motors from JVL. They are available in a wide range, offering various functionality and combinations. The basic unit is a high-torque step motor with flange dimensions of 57 x 57 mm (NEMA23). The housing is constructed to provide IP55 or better protection. One or more PCBs and various connectors can be mounted in the housing to provide the various models.


Among the many features can be mentioned:

  • Pulse/direction driver.
  • Serial RS485 position controller with graphical programming.
  • Point-to-point or multiaxis operation up tp 255 axes on the same RS485 bus.
  • Canbus.CANopen 402 or Devicenet optional.
  • Optional magnetic encoder with resolution of up to 1024 pulses/revolution for stall detection.
  • 8 IO that can be configured as input, output or 10bit analog input.
  • Electronic gearing for following an encoder or pulse train in a arbitrarily selectable controlled ratio.
  • All modules are supplied with M12 connectors. Customer-specified connectors or cables for OEM orders.
  • High speed position capture.
  • Double voltage-supply available so that position and parameters are ,maintained during emergency stop.
  • MAC motor protocol so that MAC motors and QuickStep motors can be connected to the same RS485 bus.
  • Commands for simple PLC/PC set-up and communication.
  • Power supply 12-48V DC delivering high torque at high speed.
  • Nm, 1.6 Nm, and 2.5 Nm versions.
  • Fixed 1600 pulses/revolution for versaion with built-in position controller.
  • 200, 400, 800, 1000, or 1600 pulses/revolution for various versions with pulse/direction inputs.

    Backlash-free and planetary gears with ratios of 3, 5, 10, 20, and 100 can be supplied as standard.

    United States: Further information can be obtained from:

    JVL International • Att: Mike Fisher • Motion & Control Sales Ltd.

    8610 Morrow-Rossburg Rd • Morrow • OH 45152-9444

    E-mail: mfisher@jvlusa.com • Tel.: 513/877-3134 •Tel.: 513/282-0888 (Tech Support Line) • Fax: 513/877-2471• www.jvlusa.com

    All Other Countries: Further information can be obtained from:

    JVL Industri Elektronik A/S

    Blorkken 42, DK 3460, Birkerød, Denmark

    E-mail: jvj@jvl.dk Tel.: +45 4582 4440 ; Fax.: +45 4582 5550 ; jvl.dk




  • JVL - Stepper / Servo Integrated Motor from JVLIntegrated MAC Motor with Power Rating up to 750W From JVL!


    Birkerød, Denmark and Morrow, OH (USA)-- JVL which is the European leader in the development of new servo- and step motor technology, has again developed a new, unique product in the field of integrated motor control.

    JVL’s new additions to the fold comprise two complete, recently developed, high-capacity MAC Servo Motors with ratings of 400W and 750W. These new products were first revealed at the Danish Herning Tech trade fair this year. The MAC motor consists of a complete servo system, including a high-dynamic AC servo motor, hall-sensor, encoder, power supply, driver and positioning controller, as well as facilities for incorporating various modules such as Profibus, CAN, Nano PLC, etc.

    A new type of motor

    The MAC motor sets completely new standards for the performance and appearance of servo controls. With a length of only 175mm for a 2.4Nm/750W motor, the MAC motor matches the size of traditional servo motors that have no built-in driver/controller. This has only been possible through the use of an extremely compact motor and the development of electronics and mechanics that utilise the latest technologies and manufacturing methods. At no point has quality been compromised and the motor and electronic components have been specifically selected to withstand the rigorous demands on quality and lifetime required by industrial use.

    Advantages

    This method of construction is unique, because you only buy what you require for a specific application and thus gain specific functionality at an extremely low price. Space is saved in the control cabinet, noise induced through the use of long motor cables is avoided, and errors due to cabling and components are reduced considerably. With significantly reduced cabling and 30 % of the normal number of components, you can be sure of reducing the number of errors and save on installation costs. In addition, service is much simpler, since the motor and controller can replaced as a single integrated unit.

    The basic motor offers the following standard features:

    • Operating commands from PC/PLC via RS232/422/485

    • Pulse/Direction or quadrature inputs for electronic gearing

    • A+B encoder output

    • Velocity and torque control, either controlled digitally or via ±12bit, ±10V inputs

    • Positioning via digital interface

    • Software-controlled end-of-travel stops

    • Selection of acceleration, maximum velocity, torque, etc.

    • 6th-order servo filter

    • Sine commutation with 2000 PPR encoder. (8000 pulses/revolution.)

    • Alarm and ”in position” outputs

    • 3 inputs and 3 outputs for High Speed start/stop and capture applications

    • Internal Power Dump

    Via the use of expansion modules, the following additional features are offered:

    • Profibus DP module, enabling connection to 12Mbit Profibus.

    • CANbus/CANOpen module with 6 in/ 2 out for sensors and PLC

    • Nano PLC, containing a single controller that can position on the basis of 8 optically isolated inputs. This module can accomplish 80% of positioning applications.

    • High-speed serial RS485 interface that enables multi-axis operation so that robotic movements and advanced XYZ operation is possible at high speed. Can additionally interface directly to IEC61131-3 softPLC.

    • Expansion modules are available for IP42 (SUB-D) or IP67 (screw or M12 connector).

    • Other modules are under development, e.g. for DeviceNet and Ethernet, and USB modules both as Bluetooth and WLAN modules for wireless data transmission. JVL can also supply customised modules that enable these motors to be adapted to almost any task.

    Software

    Anyone using the MAC motor will be positively surprised how well the 6th-order filter developed by JVL handles non-linear and undamped systems. The controller operates 100% digitally of course, and easy set-up of the motor is accomplished by the supplied Windows software MacTalk. Internet upgrades are an integrated part of the MAC concept. If an update of MacTalk or the motor’s firmware is required, the user simply selects ”Update MacTalk” or”Update Firmware” and MacTalk will automatically download the latest version from JVL´s Internet server. It cannot be easier.

    Power supply

    Powering the MAC motors is simple and only requires connection of a mains voltage of either 115 or 230VAC. To ensure correct and effective emergency-stop procedures, the encoder and microprocessor circuitry must be powered using 24VDC.

    Switching technology is used to ensure large energy savings and thus reduction of heat generation when the voltage is regulated to the internal control circuits.

    Adjust one parameter – it can’t be easier

    A common feature of JVL´s regulators is that the user need only adjust a single parameter. This parameter is called the”Load factor”, since it only depends on the inertia of the system. The greater the load on the motor, the greater the load factor. Expert users can continue to fine-tune very complex, undamped systems using the MacTalk software to select the”Filter Selector” window and change the speed response and hardness. In addition, it is possible to optimise compensation for follow errors.

    Using MacTalk it is also possible to display graphs that show torque, velocity and position errors as a function of time. These features are especially useful when a system is being commissioned and the servo motor is being tuned.

    United States: Further information can be obtained from:

    JVL International • Att: Mike Fisher • Motion & Control Sales Ltd.

    8610 Morrow-Rossburg Rd • Morrow • OH 45152-9444

    E-mail: mfisher@jvlusa.com • Tel.: 513/877-3134 •Tel.: 513/282-0888 (Tech Support Line) • Fax: 513/877-2471• or visit the Website at http://www.www.jvlusa.com

    All Other Countries: Further information can be obtained from:

    JVL Industri Elektronik A/S

    Blorkken 42, DK 3460, Birkerød, Denmark

    E-mail: jvj@jvl.dk Tel.: +45 4582 4440 ; Fax.: +45 4582 5550 ;or visit the Website at http://www.jvl.dk


    For Additional New! Motion Control Components on the Motion Control Buyers Guide, go to: - http://www.motioncontrolbuyersguide.com/alpha-index